Colour Coding of Detectable Products: Why, When and How to Implement It

Detectable products — working tools with detectable additives — are the standard in the food industry. Colour coding is a way to organise these tools in production so they reliably fulfil their function.

Why colour coding?

Because it reveals errors before they cause problems. A tool in the wrong zone or from the wrong shift is immediately visible — without reading labels, without searching records.

Colour coding helps to:

  • prevent cross-contamination between zones or products
  • reduce human error when handling tools
  • improve oversight and control over tool movement in production
  • meet the requirements of HACCP, BRC or IFS audits

When to use colour coding?

Whenever there is a risk of mix-up. In food production, this occurs:

  • when working with and without allergens in the same workplace
  • when processing raw and finished products
  • when tools move between production zones with different risk levels

How to implement the system?

Assign one colour to each production zone or shift — and document the system in writing. Practical examples: blue for dry operations, red for raw material intake, green for dispatch, yellow for maintenance.

What a functional system must include:

  • a written colour and zone scheme that employees are demonstrably familiar with
  • a record of each tool — piece number, assigned colour, zone
  • a completeness check at the start and end of each shift
  • a clear procedure when a tool is lost or found

If you are implementing colour coding or want to supplement your system with detectable working tools, browse our product range. We offer Detectable products — from Detectable Pens and Detectable Markers to Detectable Knives, gloves and Detectable Cleaning Agents. On request, we engrave: logo, company name or piece number for easy tracking.